RECYCLING TRENDS OF PRODUCTION WASTE FROM BASALT FIBER-BASED THERMAL INSULATION MATERIALS

Authors

  • Madaminov Nodirbek Zafarbek ugli Assistant, Department of Materials Science, Andijan State Technical Institute, Andijan, Uzbekistan

Keywords:

basalt fiber; insulation materials; industrial waste recycling; composite materials; geopolymer; circular economy; fiber trimmings; re-fiberization; construction materials; sustainability.

Abstract

 This study presents a comprehensive analysis of current and emerging recycling trends for basalt fiber insulation production waste, based on a review of 65 scientific and technical sources published between 2015 and 2024. Four principal recycling routes are identified and evaluated: (1) re-melting and re-fiberization, (2) utilization as a reinforcing filler in cementitious and geopolymer composites, (3) incorporation as a sintering additive in ceramic production, and (4) application as a modifier in asphalt road mixtures. Comparative quantitative assessment shows that composite filler applications achieve waste utilization rates of 80–95% and reduce raw material costs by 25–35%, while improving compressive strength of concrete by 12–27%. Re-melting, though technically mature, is energy-intensive and limited to clean fiber trimmings. Geopolymer-based applications offer the most promising pathway for processing dust fractions (< 5 μm). The findings demonstrate that a multi-route recycling strategy, tailored to specific waste types and local industrial conditions, can significantly advance the circular economy in the basalt fiber sector.

References

Fiore V., Scalici T., Di Bella G., Valenza A. A review on basalt fibre and its composites. Composites Part B: Engineering. 2015; 74: 74–94. DOI: 10.1016/j.compositesb.2014.12.034

Grand View Research. Global Basalt Fiber Market Report 2024–2030. San Francisco: GVR, 2024. – URL: https://www.grandviewresearch.com/industry-analysis/basalt-fiber-market (accessed: 20.03.2025).

International Energy Agency (IEA). Buildings: A Source of Enormous Untapped Efficiency Potential. Paris: IEA, 2023.

Lipatov Ya.V., Gutnikov S.I., Lazoryak B.I. Basalt continuous fibers: properties and applications. Glass Physics and Chemistry. 2020; 46(4): 348–360. DOI: 10.1134/S1087659620040148

Serbescu A., Guadagnini M., Pilakoutas K. Characterisation tests on basalt FRP bars and long-term strength predictive model. Composites Part B. 2015; 69: 402–410.

European Parliament. Directive 2010/75/EU on Industrial Emissions (Integrated Pollution Prevention and Control). Official Journal of the European Union, 2010.

Pavlovsky V.A., Andreeva A.V. Energy efficiency of re-melting secondary basalt raw materials in cupola furnaces. Refractories and Industrial Ceramics. 2022; 63(1): 55–61.

Katkhuda H., Shatarat N. Improving mechanical properties of recycled concrete aggregate using chopped basalt fibers and acid treatment. Construction and Building Materials. 2017; 140: 328–335. DOI: 10.1016/j.conbuildmat.2017.02.128

Jiang C., Fan K., Wu F., Chen D. Experimental study on the mechanical properties and microstructure of chopped basalt fibre reinforced concrete. Materials & Design. 2014; 58: 187–193.

Davidovits J. Geopolymer chemistry and applications. 5th ed. Saint-Quentin: Institut Géopolymère, 2020. – 680 p.

Sakulich A.R. Reinforced geopolymer composites for enhanced material greenness and durability. Sustainable Cities and Society. 2011; 1(4): 195–210. DOI: 10.1016/j.scs.2011.07.003

Kamseu E., Leonelli C., Perera D.S. et al. Characterisation of porcelain compositions using two China clays from Cameroon. Ceramics International. 2007; 33(5): 851–857.

Pirmohammad S., Majd-Shokorlou Y., Samimi K. Effect of basalt fiber and carbon fiber on mode I and II fracture toughness of asphalt mixtures. Journal of Testing and Evaluation. 2020; 48(6): 4700–4719. DOI: 10.1520/JTE20190563

Doka G. Life cycle inventory of the disposal of glass wool, rock wool and ceramic fibre insulation materials. Zurich: Doka Life Cycle Assessments, 2016.

Downloads

Published

2026-04-11

How to Cite

Madaminov Nodirbek Zafarbek ugli. (2026). RECYCLING TRENDS OF PRODUCTION WASTE FROM BASALT FIBER-BASED THERMAL INSULATION MATERIALS. Ethiopian International Journal of Multidisciplinary Research, 13(4), 752–759. Retrieved from https://eijmr.org/index.php/eijmr/article/view/6048